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Whether you’re printing T-shirts for events, promotions, communities, or starting your own clothing brand, understanding T-shirt printing costs is essential.
Prices can vary widely depending on the printing method, fabric quality, design complexity, and order quantity.
If you’re also looking for high-quality blank T-shirts to print on, explore the full catalogue at Clavis Apparel, including popular collections such as Gildan, American Apparel, and Comfort Colors.
Every printing method comes with different cost structures. Rubber (water-based), plastisol, DTG, polyflex, and sublimation each have their own pros, cons, and pricing. DTG and sublimation are typically more expensive due to the specialized inks and machines involved. For an in-depth understanding of printing methods and how to choose the right one, ensure your blanks are compatible using the Compare Page.
The more you order, the cheaper the cost per piece. Large batch orders distribute setup and labour costs across more units, making them more economical.
A single-colour design is much cheaper than a multi-colour or gradient design. Full-colour artwork, especially for DTG or sublimation, will increase the overall cost.
Cotton tends to be more expensive than polyester but offers better comfort and durability. You can choose based on your brand needs using category picks like:
Vendors based in large cities often charge higher prices due to higher operating costs.
| Printing Method | Cost per T-Shirt | Advantages |
|---|---|---|
| Rubber (Water-Based) | $2 – $3 | Affordable, soft print feel |
| Plastisol | $2.50 – $4 | Durable and sharp |
| DTG | $4 – $7 | Full-colour detailed prints |
| Polyflex | $3 – $5 | Perfect for lettering, names, numbers |
| Sublimation | $3 – $4.50 | Bright, long-lasting colours (ideal for polyester) |
| Quantity | Rubber | DTG | Polyflex |
|---|---|---|---|
| 1 piece | $3 | $6 | $5 |
| 10 pieces | $2.70 | $5.50 | $4.50 |
| 50 pieces | $2.40 | $4.80 | $4 |
| 100 pieces | $2.20 | $4.20 | $3.80 |
Gildan offers complete flexibility — purchase one piece or a thousand. Perfect for print-on-demand, sampling, or growing a small clothing brand. Explore full options here: Gildan Collection.
Gildan delivers affordability with premium quality. Larger orders lead to higher profit margins.
Consistent sizing helps reduce setup time for screen printing, DTG, and automated equipment. Popular models include the Gildan core fits available in Gildan® T-Shirts.
Gildan blanks are compatible with screen printing, DTG, polyflex, vinyl, and sublimation (selected models). If you prefer premium cotton options, explore American Apparel or rich-tone vintage garments from Comfort Colors.
It depends on the vendor. Many printers charge separately for blanks. If you need blanks, check the full inventory at Tops Collection or Casual Wear.
Yes, Gildan has no minimum order, making it perfect for both small and bulk orders.
DTG and sublimation offer the best full-colour results. Check compatibility using the Compare Page.
Plastisol is generally more durable and does not crack easily.
Yes, Gildan blanks work with all major printing methods. Browse the full T-shirt lineup here: Gildan® T-Shirts.
By understanding the full cost breakdown — printing technique, design complexity, fabric type, and order size — you can make smarter, more profitable decisions for your brand or project. Pair your favourite printing method with high-quality blanks from collections like American Apparel, Comfort Colors® T-Shirts, and Gildan.
For more fashion and apparel insights, explore the latest articles on the Clavis Apparel Blog or visit our FAQs for quick answers about products, orders, and sizing.
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